Energy
Energy & Power Components: Busbars, Nameplates & Fabricated Parts
Accubeam makes copper and aluminum busbars, switchgear and panel parts, battery storage interconnects, transformer nameplates, safety plates and precision ground shims for utilities, power equipment makers, solar and battery storage builders and power plants. Laser cut, formed, ground, machined and marked in one Sarasota shop, a domestic source with fast turnaround.
Busbars
Copper & aluminum
6kW Fiber
Steel, stainless & aluminum to 1″
Domestic
DFARS-compliant & domestic material
AS9100D
& ISO 9001:2015 · NSF-ISR
Since 1999
Sarasota, FL
Fast
Quoting & turnaround
What energy equipment buyers need from a supplier
Utilities, data centers and battery storage projects are all competing for the same switchgear, transformers and copper parts. Equipment makers need suppliers that add capacity, hold tolerances on copper and mark parts for assets that stay in service for decades.
A second source with capacity
Switchgear and transformer lead times run a year or more. A domestic shop with a 6kW fiber laser and a TRUMPF press brake adds capacity for the copper and sheet metal inside that equipment.
Busbars that bolt up right
Flat, burr-free busbars with accurate hole locations and bends, so joints torque correctly and contact surfaces seat fully.
Marks that last 30 years
Nameplates and safety plates laser-marked in stainless and anodized aluminum, so ratings, serials and warnings stay legible outdoors for the life of the asset.
Prototypes without tooling
New switchgear, storage and charging designs change often. Parts cut from CAD mean a revision is a file change, not a new die.
Traceable material
Material certs for copper, aluminum and steel, and a Certificate of Conformance with every shipment, under an AS9100D quality system.
Parts and plates from one shop
Busbars, panels, brackets, insulators, gaskets and the nameplates that go on the finished equipment, from one supplier.
Energy capabilities
The copper and sheet metal inside power equipment, the plates that identify it, and the precision parts that keep generating equipment running.
Busbars & power distribution
Busbars
Copper & Aluminum Busbars
Flat and formed busbars for switchgear, panelboards, drives, UPS and power equipment.
- Copper and aluminum, cut on the fiber laser
- Bends formed on a 100-ton TRUMPF press brake
- Holes and slots cut in one pass
- Tin, silver or nickel plating through outside finishers
- Phase, polarity and part numbers marked
Switchgear
Switchgear & Panel Components
Sheet metal and insulating parts for switchgear, panelboards and control panels.
- Back panels, sub-panels and mounting plates
- Barriers, covers and dead-fronts
- Brackets and supports
- Insulator sheets and Kapton® parts
- Engraved legend plates
Storage
Battery Storage Interconnects
Parts for battery modules, racks and storage enclosures.
- Cell and module interconnects
- Module brackets and hold-downs
- Insulators and barriers
- Rack and enclosure sheet metal
- Module and rack labels
Nameplates & identification
Nameplates
Transformer & Equipment Nameplates
Rating and data plates for transformers, switchgear, generators, inverters and chargers.
- Stainless and anodized aluminum
- Ratings, serials and wiring diagrams from your data
- Bar codes to your spec, such as ANSI C57.12.35
- Serialized runs from your production list
Safety
Safety, Warning & Arc Flash Plates
Durable versions of the warning and hazard labels power equipment carries.
- Warning and danger plates from your artwork
- Arc flash labels from your hazard analysis
- Solar disconnect and voltage plates
- Laser-marked metal for outdoor equipment
Tags
Valve, Asset & Cable Tags
Identification for power plants, substations and solar and storage sites.
- Stainless valve and equipment tags
- Barcode and QR asset tags
- Cable and conduit tags
- Sequential numbering from your list
Generation & renewables hardware
Solar
Solar Racking & Mounting Parts
Brackets, clips and plates for solar and storage installations.
- Stainless and aluminum brackets
- Mounting and splice plates
- Grounding plates and clips
- Prototype to production runs
Shims
Turbine, Generator & Alignment Shims
Precision shims for aligning generators, turbines, pumps and motors.
- Stainless, steel and brass
- Ground to ±0.001″
- Slotted alignment shims and shim packs
- Thickness marked on every shim
Gaskets & plate
Gaskets, Wear Plate & Fabrications
Parts that seal and protect equipment in plants and outdoor sites.
- Enclosure and flange gaskets
- AR400 and AR500 wear plate
- Blanchard ground base and mounting plates
- Brackets, guards and covers
One shop, start to finish: laser cut (TRUMPF TruLaser 1030 6kW and IPG 4kW fiber; CO2 for gaskets and insulators) → formed (TRUMPF TruBend 2100, 100 tons) → ground & machined (Blanchard, surface, HAAS VF3) → marked → finished: plating, powder coat and anodize through outside finishers.
Typical energy parts we produce
A sample of work for utilities, power equipment makers, solar and storage builders and power plants. We don’t publish customer names.
| Part | Materials | Processes |
|---|---|---|
| Busbars, flat and formed | Copper, aluminum | Fiber laser cutting, press brake forming, marking |
| Switchgear back panels, barriers and covers | Steel, stainless, aluminum | Laser cutting, forming, inserts |
| Battery module interconnects and brackets | Copper, aluminum, nickel-plated copper | Fiber laser cutting, forming |
| Insulators and barriers | Kapton®, polyimide, insulating sheet | CO2 and UV laser cutting |
| Transformer and equipment nameplates | Stainless, anodized aluminum | Laser marking, bar codes, serialization |
| Safety, arc flash and disconnect plates | Anodized aluminum, stainless, engraved plastics | Laser marking |
| Valve, asset and cable tags | Stainless, aluminum | Laser marking, sequential numbering |
| Solar racking brackets and plates | Stainless, aluminum | Laser cutting, forming |
| Turbine and generator alignment shims | Stainless, steel, brass | Laser cutting, precision grinding |
| Enclosure and flange gaskets | Rubber, neoprene, silicone | CO2 laser cutting |
Transformer nameplate
Laser-cut & formed busbars
Solar mounting bracket
Laser-cut copper busbar
Quality and documentation
Energy work runs under our AS9100D and ISO 9001:2015 quality management system, certified by NSF-ISR.
- Material certs for copper, aluminum and steel
- Certificate of Conformance with every shipment
- First article inspection for new busbars and parts
- Nameplate data proofed against your data before marking
- Bar code and data matrix verification
- Dimensional inspection with Keyence image measurement and CMM
How an energy order works
1
Send the files
DXF or STEP for busbars and sheet metal, nameplate artwork and data, material and plating requirements.
2
Quote & review
We quote quickly and flag bend, hole-to-edge and plating issues before they reach the shop floor.
3
First article
First parts inspected and sent for fit-up in your equipment.
4
Production
Production runs kitted by assembly, on blanket orders or stocked for repeat parts.
Energy FAQ
Can you make custom busbars?
Yes. We laser cut copper and aluminum busbars from your drawings, form bends on our press brake, mark phase and part numbers, and arrange tin, silver or nickel plating and insulation through outside finishers.
Why laser cut busbars instead of punching?
Laser cutting needs no tooling, so prototypes, low volumes and design changes are fast and inexpensive, and complex shapes and slots cost the same as simple ones.
Do you make transformer nameplates?
Yes. We laser-mark stainless and anodized aluminum nameplates with ratings, serials, wiring diagrams and bar codes from your data, serialized for each unit.
Can you make arc flash labels in metal?
Yes. We mark durable aluminum or stainless arc flash and warning plates from the values in your arc flash study and your artwork. Your engineers own the content; we make the plate.
What’s your minimum order?
No fixed minimum and no tooling charge. Prototypes and production runs are both routine. We offer fast quoting and fast turnaround.